100BPM Electric Frac Blender

100BPM Electric Frac Blender
100BPM Trailer Mounted Proppant Slurry Frac Blender 
Purpose 
To blend & deliver homogenous gel/proppant/chemical mixtures required for oilfield fracturing & stimulation services. Primary power source to be turbine driven electrical. 
Genset, with electric motor drive(s) on all roating equipment applications.
Trailer Assembly (1)
Design
Single drop deck 80,000lb capacity trailer frame, US DOT on-road complaint
Material
Grade 50 (A572 or A992) carbon steel beam construction
Layout
Primary members on 35" or 41" CL, with appropriate cross-members
Towing
2" kingpin, 3/8" thick bolster plate
52" bolster plate (5th Wheel) height
Breaks/Lights
Dual pneumatic glad hand connectors, 7-way electrial socket connector
Wiring/Lines
Sealed electrical wiring and protected air-lines with rub guards & grommets
Suspension 
Two (2) 25,000lb, Mono-pivot Air-Ride, 9" ride height with airbags
Axles
Two 25,000lb, 71.5" or 77.5" track, with brake hubs and mounts
 Brakes
16" x 7" Meritor ABS brake system with dedicated air reservior
Tires
Eight 11R22.5 Tires, BF Goodrich or equivalent
Wheels
Eight 22.5 x 8.25, 10 Hole, hub piloted aluminum wheels
Landing Gear
Holland Mark-V heavy duty landing gear, manual 2 speed, curb-side crank
Fenders
Rugged (AL or Steel) over each re/axle group, front & rear
Mud Flaps
Heavy duty rubber mud aps in required locations 
Primary Engine Drive (1)
Model
Gas/Fuel Powered Turbine
Exhaust
to be specified
Accesories
to be specified
Engine/Generator Enclosure
Model
to be specified, modular build
Construction
Steel or aluminum super structure, perforated internal panels over insulation
Electric Power/Distribution System (1)
Equipment Circuits (voltage to be specified) to drive the following rotating/linear
Two AC Units
Operations Enclosure
Power/Breaker Room
Generator Enclosure (ambient fan) 
(1) Unit Suction C-Pump
(1) Unit Discharge C-Pump
(1) Mix Tub Agitator
(3) Proppant Augers
(3) Sand Screw Gate Actuators
(1) Auger Assembly Actuator (raise/lower) 
(4) Process Valve Actuators
(2) Dry Chemical Fedder(s) Auger(s)
(8) Liquid Chem Metering Pumps
Controls Circuits (Voltage to be specified) to power the follwing componets
All lighting (internal & external) 
(1) Integrated Controls System (Cabin & Panel)
(2) Mag Flowmeters
(8) Coriolis Flowmeters
(1) Densitometer (Customer supplied)
(1) Tub Level Sensor
(1) Grease/Lube Distribution System
Fluid Handling System (1)
Discharge Pump
14x12x22 Mission Magnum XP High Chrome C-Pump or Gardner Denver
Suction Pump
12x12x14.875 Gorman Rupp C-Pump
Discharge Piping
(1) 10" Mag Flowmeter
(1) Densitometer (Customer supplied)
(1) 3" Prime-up line
(2) Discharge control valves (actuated)
Discharge Manifold
Positioned roadside
(12) 4" BFV/Fig-207 cap connections, main manifold
(2) 4" BFV/Fig 206-wing half connections, 5" gel line
Suction Piping
(1) 10" Mag Flowmeter
(1) 10" Tub bypass valve/line (actuated)
Suction Manifold
Positioned curbside
(14) 4" BFV/Fig-206 wing connections, main manifold
Blending Tub Assembly (1)
Build
Circular 66"0D, 48" depth, rolled/stamped head elliptical bottom
Capacity 
6-8 BBL nominal fluid capacity during operation
Agitator
Multi-vane, multi-level shear paddle assembly, static vortex breakers
Level Sensing Electronic & optical tub level sensors
Auger/Sandscrew Aseembly (1)
(3) 12" Auger screws with housing tubes, standard 1:1 ptich fighting
Hopper details
Common to all augers
40" hopper height off ground when lowered
Backstop to prevent proppant spillage
Power screw or geared actuation (raise/lower ation)
Mechanical lock for stowed position
Automatic lubrication to all bearings
Dry Chem-add System (1)
(2) Acrison 101 -5z style feeder(s)
Stainless steel construction
1ft 3" dry hopper capacity 
Direct feed into blending tub
Liquid Chem-add System (1)
(3) Waukesha 006U1 Pumps (5 GPM) 
(3) Waukesha 018U1 Pumps (12 GPM)
(2) Waukesha 030 Pumps (36 GPM)
(8) Injection stingers into blending tub
(3) Injection stingers into suction piping
(4) Injection stinger discharge piping
(8) Coriolis flowermeters
Control Cabin Assembly (1)
Aluminum or thin steel construction, insulated, modular with bulkheads
All doors & clearances required to be OSHA complaint
Fully integrated & designed around LIME blender controls & electric-drive components
Panels & enclosures to be standard LIME designs, stainless and construction sealed
Climate control system included
Platform Assembly 
Steel construction 
All ladders, rails, decking, required to be OSHA complaint
Adjains control cabin with power enclosures & mix tub assembly 
Fire Protection System
Customer option 
General Design & Assembly 
Fasteners
GR8 or GR 10.9 required, no exceptions
Tagging
Hoses & cables tagged/labelled on all schematics for production
1-Megawatt turbine
Custom design 
Application engineering
Component fabrication 
Unit Manufacturing 
Subassembly quality assurance testing
System Assembly 
Lycoming T-53 Remanufactured to zero hours
Gearboxes 
Fuel management system
Engine control system
Governor Control System 
480 Volt 60Hz Generator 
Complete assembled system quality assurance testing
IP Licensing opportunities for the technology contain in this unit are also available
For more information please contact Info@repforcesales.com or call (855)MAKE-OIL now